Common Crimping Machine Problems and How to Troubleshoot Them

A hose crimping machine in India is built for durability and performance, but such a machine isn’t immune to breakdowns and problems, which must be addressed as they happen to prevent them from escalating to even bigger and more expensive to repair issues. Some of the most common problems you will encounter with your crimping machine include:

Bad contact: Another common crimping machine problem is poor metal conductor contact, which results in an improper/insufficient transfer of current, voltage, or signal from external wires to the right contact part. Contact must, therefore, maintain good structure and reliable and stable contact retention along with excellent electrical conductivity, hence preventing material selection errors, surface roughness, unstable machining and dimension tolerance, improper assembly, and other problems that often arise from poor contact and conductivity.

Poor insulation: A hose crimping machine India features an insulator, which keeps contact parts in their correct position and at the same time ensure proper contact between the complex and contact components. Insulation must, therefore, maintain excellent mechanical and electrical properties. As the machine is used for high volume, high-density work, the insulator wall becomes thinner and thinner, which poses problems when it comes to the precision of the crimping process. When insulation is insufficient, problems ranging from flux moisture to the presence of organic material precipitates, along with harmful gas absorption and material ageing arise, resulting in bigger problems like leakage, short circuits, and low breakdown. Ensuring that there is enough insulation between contact components is crucial in maintaining the performance of your crimping machine. Addressing this common problem is crucial as the machine’s insulation isn’t only responsible for providing insulation between contact components, but also ensures protection for extended contact, preventing product disintegration, and serious power transmission failure.

Regular inspection and maintenance of your crimping machine is crucial if you want to prevent these common problems and ensure its reliable function.

Hose Skiving Machine – Techniques to Improve the Quality of the Product

What is the Skiving Machine?

The skiving machine helps in slicing or skiving the outer and inner surface of a hose. It is a replacement to shaving the hose using bench vice and knife.

Skiving is one of the best methods to provide fitting to the metal rather than just braiding it on the top layer like a cover. It is quite possible that the cover will roll back and then the metal will face failure. Reliability and safety are the major concerns which skiving can really take care of.

In industrial terminology, skiving is the process used to remove the outer cover to provide better fitting to the metal. The quality of the technique applied to do the task should be optimum. There are several companies which are engaged in the procedure but taking care of the quality production is very important.

Few tips which can be helpful in improving the quality of the product are as follows:

·         The training team should have perfect knowledge about the product so that they can provide the best skills to the team members.

·         The production team should make use of the skills in a productive manner.

·         The hose skiving machine should be in an optimum and running condition. If there is any problem with the machine, then it should be repaired by a Finn Power representative and then the procedure should be carried out. Upgrading the equipment will definitely produce excellent results.

·         Quality control specialist is the right person who can handle the imperfections. But detection should be done in the initial stage itself so that correction is easily possible.

Regular training and problem-solving techniques is the best way to ensure that the quality of the product is optimum. Putting a bite on the braid is the main aim of the skiving technique and the expert should be able to provide the best bite. The machine should be responsive enough to make the procedure successful. The characteristics of the hose play a pivotal role and the machine should be able to handle the imperfections with ease.

Finn Power Hydraulic Hose Crimping Machine Selection Guide – One Is Right for You!

Crimping is an essential process for conjoining two pieces of metal together by deforming both or only one of them, so they can hold on to one another. This results in a crimp, and a perfect example of this process is when you affix a connector to a cable’s end. Finn Power machines are known for manufacturing high-quality hydraulic hose crimping machines that will make the process simpler and less daunting. With the right machine, you can accomplish the job much faster and cleanly, so you can finish the project on time. Below is the selection of Finn Power hydraulic hose crimping machines that you can consider:

• P60 – One of the latest products in the line of Finn Power machines is the P60. It has the same features as the P51, with the addition of wide openings for bigger crimps. It is capable of delivering 260 tons of crimping force and handle hose sizes of up to 2.5 / 4”, with a crimping range of up to 124mm. This hydraulic hose crimping machine can crimp industrial hose with adapter dies.

• P51 – This hydraulic hose crimping machine is known for its robust design that can withstand the demands of the job. It is highly efficient and provides accurate crimping. Changing tools is quick, and the hands-free operation ensures worker safety. The ergonomic design will make the crimping process more comfortable and minimal straining reducing the risk of long-term injury. The machine features 2800 kN of hydraulic crimping force for hose sizes up to 2.5 / 4” inches, with a standard crimping range of 10mm to 124mm.

• P32X – For single-piece production, consider Finn Power machines like the P32X. It is cost-effective and guarantees precision, ease of use, 200 tons of crimping force, and precision. It supports hose sizes of up to 2”, with 10mm to 87mm of crimping range.